Cavitar Welding Camera Training Kit - WeldMentor

Cavitar Welding Camera Vendor Logo SKU: EM10192

• Plug-and-play kit for weld viewing & training
• High Resolution (1440 x 1080) pixel sensor with integrated laser lighting system for ultra-clear, live weld imaging
• Rugged tablet with video recording features
• USB-C and Ethernet cable adapters for simple monitor and connection setup
• Articulating camera & PC mounts for dynamic maneuverability

Accessories

Cavitar Welding Camera Spare Protective Window (Plastic)
Cavitar Welding Camera Spare Protective Window (Plastic)
Cavitar Welding Camera Spare Protective Window (Glass)
Cavitar Welding Camera Spare Protective Window (Glass)
Cavitar C400-H Welding Camera Head
Cavitar C400-H Welding Camera Head
Rugged Tablet for Cavitar Welding Camera
Rugged Tablet for Cavitar Welding Camera
High-Load Articulating Arm Camera Mount
High-Load Articulating Arm Camera Mount
TP-Link USB 3.0 to Ethernet Adapter
TP-Link USB 3.0 to Ethernet Adapter
Cavitar C400-H 1/4-20 Mounting Plate Kit
Cavitar C400-H 1/4-20 Mounting Plate Kit
Cavitar C400-H Heat Sink Mounting Plate
Cavitar C400-H Heat Sink Mounting Plate
Cavitar C400-H Cooling Hose Clamp
Cavitar C400-H Cooling Hose Clamp
Cavitar C400-H Cooling Hose Connector with O-Ring
Cavitar C400-H Cooling Hose Connector with O-Ring
Cavitar Welding Camera Temperature Warning Unit
Cavitar Welding Camera Temperature Warning Unit
Cavitar Welding Camera Non-Robotic GigE Cable - 10 meter
Cavitar Welding Camera Non-Robotic GigE Cable - 10 meter
Cavitar Welding Camera Non-Robotic Power Cable - 10 meter
Cavitar Welding Camera Non-Robotic Power Cable - 10 meter
Cavitar Welding Camera Non-Robotic GigE Cable - 20 meter
Cavitar Welding Camera Non-Robotic GigE Cable - 20 meter
Cavitar Welding Camera Non-Robotic Power Cable - 20 meter
Cavitar Welding Camera Non-Robotic Power Cable - 20 meter
Cavitar Welding Camera Robotic GigE Cable - 15 meter
Cavitar Welding Camera Robotic GigE Cable - 15 meter
Cavitar Welding Camera Robotic Power Cable - 15 meter
Cavitar Welding Camera Robotic Power Cable - 15 meter
Cavitar Welding Camera Robotic GigE Cable - 20 meter
Cavitar Welding Camera Robotic GigE Cable - 20 meter
Cavitar Welding Camera Robotic Power Cable - 20 meter
Cavitar Welding Camera Robotic Power Cable - 20 meter

Description

Details

The Cavitar C400-H Weld Training Kit - Weld Mentor is a complete, ready-to-use weld visualization solution that includes a specialized weld camera integrated with a high-load articulating arm camera mount, a rugged tablet with an ergonomic positional arm, and multiple cable port adapters for plug-and-play functionality. This weld monitoring system is easy to set up and versatile, suiting weld education & demonstration, quality assurance, machine vision, content creation, and welding research applications. 

The Cavitar C400-H Camera provides precise, high-resolution (1440 x 1080) pixel visuals of standard welding methods and effectively handles all primary beam welding procedures. The camera is integrated with laser illumination and cooling systems for high-temperature applications. The adjustable optics allow the camera to be tuned in an application-specific implementation for the specific job. The camera is compatible with interchangeable lens covers in glass and plastic, allowing for regular replacement to maintain consistently precise imaging. 

The high-load articulating arm camera mount allows dynamic maneuverability with a 90° pivotable arm, 360° rotatable ends, and 5/8" studs on ball joints with 3/8-16 and 1/4-20 thread mounts. This mount can clamp on poles, bars, tables, benches, or desks with a 0.5" - 2" jaw range. This articulating arm allows for a one-time alignment and eliminates the need for future adjustments while consistently capturing the precisely angled view. 

The Dell Latitude 7220 11.6" Full HD Rugged Tablet is built to withstand and operate inside industrial welding environments. This tablet is equipped with the Cavitar Welding Camera Software and has a touchscreen and stylus capabilities. It also offers keyboard compatibility for enhanced functionality. The DELL 7220 VESA Mount Adapter Plate integrates with the articulating mount for tablet PC, giving the tablet versatile positioning options for optimal use. This package also features a custom-engineered cable shield to prevent tension on the cables while keeping them well-maintained.

The BENFEI USB C to HDMI Adapter, and the TP-Link USB 3.0 to Ethernet Adapter, are incorporated for seamless plug-and-play capabilities. The USB C to HDMI adapter allows for video to be broadcast on larger viewing devices, while the USB 3.0 to Ethernet adapter ensures a consistent, reliable connection to the internet. 

KEY POINTS FOR EDUCATORS 

  • Demos can be live or recorded, allowing for a more efficient workflow in a class setting

  • Multiple people have the potential to view the welding process at the same time, and recorded instructional videos can be replayed

  • Higher quality instruction can be shown from valuable vantage points that demonstrate the placement and pacing of the torch, flow of the bead, and alignment of the wire

  • Show the base metal, puddle, and tip for comprehensive teaching

  • Plug and Play system that promotes easy setup 

Specifications 

Cavitar C400-H Camera 

Description

4th generation compact
welding camera for demanding environments with integrated illumination and cooling channels

Main applications

GMAW, TIG, Plasma, Robotic, Additive Manufacturing

Signal System

GigE

Picture

Monochrome

Camera Unit

Cavitar C40-H Camera

Max resolution (pixel)

1440 x 1080

Max frame rate (fps)(1)

70(2)

Working distance (mm)

150...300

Field of view (mm2):


working distance 150 mm

28 x 21

working distance 200 mm

40 x 30

working distance 250 mm

51 x 38

working distance 300 mm

62 x 47

Size (WxHxL, mm)

38 x 48 x 99

Weight (g)

350

Laser Unit

Integrated

Laser wavelength (nm)

640

Laser class

3R

Camera interface

Gigabit Ethernet

Gigabit Ethernet connector

M12, X-coded

Power & IO connector

M12

Cooling options

Passive: heatsink, heat conduction Active: air, liquid

(1) At full resolution, dependent on computer performance

(2) Up to 500 fps with reduced resolution (720 x 540 px) with a high-speed version having a USB3 interface.

All values are approximated. The design working distance is 200 mm.

Articulating Arm Camera Mount 

Description

High-Load Articulating Arm Mount is designed to hold any InterTest, Inc. camera in place for various applications

Max Load

11lbs

Cavitar C400-H Welding Camera Weight: 350g

Max Length

20" Maximum Length

Jaw Range 

0.5" to 2.0" 

Arm Description 

Fully articulating arm with 90° pivotable and 360° rotatable ends, and 5/8" studs on ball joints with 3/8-16 and 1/4-20 thread mounts

Material

Aluminum and stainless steel construction


Dell Latitude 7220 11.6" Full HD Rugged Tablet


Processor

8th Gen Intel® Core™ i5-8365U (6 MB cache, 4 cores, 8 threads, up to 1.60 GHz Turbo, 15 W)

Operating System

Windows 10 Pro (Windows 11 Pro license included), English, French, Spanish

Graphics Card

Intel® Core™ i5-8365U, 16 GB memory, Intel® Integrated graphics 620 with u-blox NEO-M8 GPS card

Memory

4-core 16 GB, LPDDR3, 2133 MHz, integrated

Hard Drive

Intel® Core™ i5-8365U, 16 GB memory, Intel® Integrated graphics 620 with u-blox NEO-M8 GPS card

Screen

11.6-inch touch display Full HD (1920 x 1080)

WLAN Chassis No NFC 11.6 FHD 1000 nit Outdoor-Readable Glove-Capable Touchscreen w/Gorilla Glass

Ports

1 USB 3.1 Type-A with Power Delivery

1 USB 3.0 Type-C™ port with DisplayPort Alt Mode/PowerShare

1 Combo Mic/Headphone Jack

1 Mini Serial RS-232 port

1 Docking Pogo connector

1 Backpack Pogo connector (Optional)

Dimensions & Weight

Front Height: 7.99 in. (203 mm)

Rear Height: 8.23 in. (209 mm)

Width: 12.29 in. (312.20 mm)

Depth: 0.96 in. (24.40 mm)

Lowest Weight: 2.93 lbs. (1.33 kg)

Max Weight: 3.31 lbs. (1.50 kg)

Chassis

WLAN Chassis, 11.6-inch, FHD 1920 x 1080, Outdoor-Readable, Glove-Capable Touchscreen with Gorilla Glass

WLAN/WWAN Chassis, 11.6-inch, FHD 1920 x 1080, Outdoor-Readable, Glove-Capable Touchscreen with Gorilla Glass

Wireless

Intel® Wi-Fi 6 AX200 802.11ax, upto 2.4Gbps (with Bluetooth)

Primary Battery

2 Cell, 34 Wh, Lithium Ion, 3-year warranty



Articulating Mount for Tablet PC

Hole Layout 

28.6 mm x 104 mm

Max Weight 

10lbs

Lift

340mm 

Tilt

+75°~ -30°


Swivel 

±90°

Pivot 

±90°


Items Included 


Downloads

Product Brochure

Cavitar Welding Camera Manual

Cavitar External COM Control Guide

Cavitar Welding Camera Cooling Guide

Cavitar Welding Camera Working Distance Guide

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