Weld-i® Submerged Arc Weld (SAW) Camera Monitoring System

Weld-i Brand Logo SKU: WELDI SAW

• Submerged Arc Weld Viewing Camera System for real-time weld viewing
• Air cooled camera with four adjustable LEDs
• Various cable length configurations
• Camera Control unit compatible with any monitor (monitor not included)

Choose a Camera

Weld-i® Submerged Arc Weld (SAW) Camera Head
Weld-i® Submerged Arc Weld (SAW) Camera Head

Choose a Cable

Weld-i® Submerged Arc Welding 5 Meter Cable
Weld-i® Submerged Arc Welding 5 Meter Cable
Weld-i® Submerged Arc Welding 10 Meter Cable
Weld-i® Submerged Arc Welding 10 Meter Cable
Weld-i® Submerged Arc Welding 20 Meter Cable
Weld-i® Submerged Arc Welding 20 Meter Cable

Choose a Camera Control Unit

Weld-i® Submerged Arc Welding Camera Control Unit (CCU)
Weld-i® Submerged Arc Welding Camera Control Unit (CCU)

Description

Details

The  Weld-i® Submerged Arc Weld (SAW) Camera Monitoring System integrates advanced imaging technology with user-friendly controls to optimize submerged arc welding (SAW) operations. This system features a camera core that produces FULL HD 1080p/60fps high-quality images and is protected by a durable housing. The camera features a 2.1M Progressive CMOS Image sensor, 10x zoom, progressive scanning and Low-noise imaging for versatility and high performance. 

A lens shield protects the camera from potential spatter, while the cameras four adjustable LEDs and wide dynamic range ensures visibility in low-light environments. The TVI interface accommodates various cable length requirements for flexibility across various SAW applications. Integrated cooling barbs on the back of the camera housing allow for active air cooling in difficult environments. 

The  Weld-i® Submerged Arc Weld (SAW) Camera Monitoring System enables intuitive controls with custom designed software to easily adjust of zoom levels, manipulate on-screen targeting guide lines, and manage camera settings. This easy to use setup enables real-time adjustments and ensures precise control over the welding process. The camera control units software is also compatible with all monitors both touchscreen and standard display monitors with a mouse. 

*Monitor not included with CCU 

The Weld-i® Submerged Arc Weld (SAW) Camera Monitoring System is ideal for mechanized SAW processes on large, rugged parts and is designed to withstand harsh conditions and enhance quality assurance procedures. With its ability for continuous monitoring and precise torch positioning, this system greatly improves operator safety and efficiency by providing real-time visibility of the welding process.

Specifications 

Camera Sensor/ Output


Image Sensor

1/2.8” Exmor CMOS image sensor

(STARVIS)

Effective Pixels

2.13 million pixels (1945(H) x

1097(V))

Video Output Camera

TVI 1080p/ 30

Video Output CCU

HDMI 1080p/ 30

Min. Illumination Day

0.05 Lux @ F1.6

Min. Illumination Night (IR-cut filter on)

0.03 Lux @ F1.6

Min.Illumination S/N ratio

More than 52 dB

Optical Lens


Zoom Magnification

10x

Focal Length 

5.1 to 51.0 mm

Horizontal Angle 

54.0°(W) ~ 4.9°(T)

Vertical Angle 

31.0°(W) ~ 4.0°(T)

Diagonal Angle F-Value

68.0°(W)  ~ 6.7°(T)

F- Value 

F1.6 (W)  ~ F1.8 (T)

Focus 

Auto

Focal Range

Infinity ~ 1.0m (T)  ~ 0.01m (W)

IR Correction

Standard / IR Light 

Output

HDMI 1080p/30

Illumination

4ea.Luxeon 5700L LED’s

Housing

Aluminum IP50

Mounting

Mounting Puck 1/4-20

System Power

Input: 100-240VAC 1.6 Amps

Output: 50 W

 

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